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Electro-Mechanical & Aerodynamic Schematic

Full Working Flow Diagram: Machine Motor & Dust Suppression System

Engineering blueprint of Robotech Anti Smog Guns — tracing the complete operational cycle from 415V 3-phase motor actuation to multi-stage hydraulic water pressurization, aerofoil air column acceleration, 10–50μm micro-atomization, and rapid airborne PM2.5/PM10 particle agglomeration.

3.0 – 30 kW
IE3 Induction Blower Motor
15 – 40 Bar
Multi-Stage Water Pressure
10 – 50 μm
Calibrated Droplet Spectrum
85% – 92%
PM2.5/PM10 Capture Efficiency
Swipe horizontally to view complete electro-mechanical schematic
DUAL MOTOR DRIVE 415V / 3–30 kW 1. Power Circuit WATER & 100M FILTER Raw / STP Treated 2. Fluid Intake AEROFOIL BLOWER Up to 45,000 CFM 4. Air Propulsion BOOSTER PUMP 15 – 40 Bar (HP) 3. Pressurization VENTURI BARREL ATOMIZER RING 10–50μm Mist 5. Vortex Shear PM2.5/10 PM AGGLOMERATION >85% Mass Fallout Brownian Diffusion & Inertial Impaction 6. Dust Suppression Electrical Circuit Water & High-Pressure Propulsive Air Column PM Impaction & Settling
Stage 01 Electrical Drive

415V Dual-Motor Actuation & Power Control

Industrial 415V 3-phase power enters an IP65 control cabinet equipped with a Schneider/Siemens Star-Delta or VFD soft-starter. Independent electrical isolation powers the high-torque axial fan blower motor (3–30 kW) and the multi-stage booster pump motor (2.2–7.5 kW) without electrical cross-interference.

  • Supply Voltage: 415V, 3-Phase, 50 Hz
  • Insulation / Ingress: Class F / IP55 Rated
  • Motor Speed: 1440 / 2880 RPM
Stage 02 Fluid Intake

Water Intake & Dual 100-Mesh Filtration

Water is supplied from an onboard 1000L–2000L tank or continuous site pipeline (including treated STP water). Fluid passes through a primary 100-mesh stainless steel Y-strainer and a secondary cyclone sediment trap to strip out particulate debris and prevent nozzle wear.

  • Source Compatibility: Raw, STP, Recycled Water
  • Filtration Rating: 100 Mesh (149 Micron)
  • Low-Water Sensor: Auto-Cutoff Protection
Stage 03 Pressurization

Multi-Stage Hydraulic Boost (15–40 Bar)

The high-pressure pump motor drives a multi-stage stainless steel centrifugal or triplex plunger pump, boosting incoming line pressure from 2 Bar to 15–40 Bar (217–580 PSI). Pressurized water is fed through SS 304 braided high-pressure lines to the barrel manifold.

  • Operating Pressure: 15 to 40 Bar (Adjustable)
  • Throughput Rate: 20 – 160 Litres/min
  • Pressure Monitoring: Glycerin-Filled Dial Gauge
Stage 04 Aerodynamics

Aerofoil Blower Fan & Venturi Column

The main blower motor drives dynamically balanced multi-blade aluminum aerofoil fan blades within a precision aerodynamic barrel. Internal stator vanes eliminate turbulence, shaping the high-CFM air into a focused, laminar propulsive column capable of reaching 30m to 100m.

  • Air Volume: 12,000 to 45,000 CFM
  • Barrel Material: Corrosion-Resistant Steel
  • Throw Reach: 30m, 50m, 100m Variants
Stage 05 Atomization

Dual-Ring Vortex Atomizer Nozzles (10–50μm)

Pressurized water exits through 24 to 60 swirl-chamber brass/ceramic nozzles positioned on the barrel rim. The combination of hydraulic pressure and high-velocity air shear shatters the water streams into a fine, uniform 10 to 50 micron mist that matches ambient dust particulate diameters.

  • Nozzle Count: 24 to 60 Swirl Orifices
  • Droplet Spectrum: 10 – 50 Microns (VMD)
  • Orifice Material: Brass / Tungsten Carbide
Stage 06 Dust Suppression

Motorized Turret Sweep & PM Agglomeration

Motorized horizontal slew (0°–350°) and vertical hydraulic pitch (-10° to +45°) blanket the dust zone. Through Brownian diffusion and inertial impaction, the 10–50μm micro-droplets collide with and bind to suspended PM2.5/PM10 dust particles, increasing their mass and causing rapid gravitational fallout.

  • Turret Rotation: 0° to 350° Automated Sweep
  • Vertical Pitch: -10° to +45° Hydraulic Elevation
  • Suppression Rate: 85%–92% Ambient PM Fallout

Why High-Pressure Micro-Droplets Work When Normal Sprinklers Fail

Standard water tankers and garden sprinklers produce large water droplets (200 to 1,000+ microns). Due to aerodynamic slipstreams, airborne dust particles (PM2.5 and PM10) simply slip around large water droplets without colliding, creating mud puddles without clearing the air. Robotech's dual-motor atomization system matches droplet diameter (10–50 microns) to dust particle diameter, maximizing collision probability and agglomeration, causing immediate gravitational precipitation while consuming 70% less water.